Regulatory Compliance

PFAS-Free Lubricant Additives — WS₂, MoS₂ & hBN PTFE Alternatives

Fluorine-free solid lubricant alternatives to PTFE and PFAS-containing additives. WS₂, MoS₂, and hBN deliver equal or superior EP, AW, and AF performance with full EU REACH and US EPA compliance.

The PFAS Problem

Why Formulators Are Moving Away From PTFE

Polytetrafluoroethylene (PTFE) has been widely used as a friction modifier and anti-wear additive in lubricants. However, PTFE is a fluoropolymer — a member of the per- and polyfluoroalkyl substances (PFAS) family. Regulatory actions on both sides of the Atlantic are forcing formulators to address PFAS content in their products:

EU REACH PFAS Restriction

The European Chemicals Agency (ECHA) universal PFAS restriction proposal covers all fluoropolymers including PTFE. Expected to restrict use in lubricant applications by 2026–2027.

US EPA PFAS Regulations

EPA's Toxic Substances Control Act (TSCA) PFAS reporting rules and expanding state-level restrictions are increasing regulatory burden and liability for PTFE-containing products.

Customer Pressure

OEMs, food producers, and industrial customers are proactively removing PFAS from their supply chains ahead of regulations — creating market pressure on lubricant formulators.

Labeling Requirements

Proposed PFAS disclosure requirements in the EU and US will require labeling of lubricants containing fluoropolymers, impacting market perception and sales.

Powderful Solutions' solid lubricant additives contain zero fluorine. WS₂ (CAS 12138-09-9), MoS₂ (CAS 1317-33-5), and hBN (CAS 10043-11-5) are inorganic compounds with no fluorine content — not classified as PFAS under any regulatory framework.
Performance Comparison

WS₂, MoS₂ & hBN vs. PTFE: Performance Without PFAS

PropertyWS₂MoS₂hBNPTFE
COF (dry)0.030.05–0.100.15–0.250.04–0.10
Max Temp (air)650°C350°C900°C260°C
Load Bearing (PSI)300,000+250,00050,00030,000
PFAS ContentNoneNoneNoneFluoropolymer
EP PerformanceExcellentExcellentGoodPoor
REACH CompliantUnder restriction

In EP and AW applications, WS₂ and MoS₂ outperform PTFE on every measurable dimension: lower COF, higher load capacity, higher temperature stability, and better EP properties. The only formulation parameter to re-optimize during reformulation is treat rate and particle size selection for your specific system.

Reformulation Guide

How to Replace PTFE With WS₂, MoS₂, or hBN

The right replacement depends on your application requirements:

Replace with WS₂ when…

You need maximum EP performance, the lowest possible COF, operation above 260°C, or compliance in humidity-sensitive environments. Best for premium engine oils, gear oils, and aerospace lubricants.

Replace with MoS₂ when…

Application is terrestrial, cost-sensitive, and requires proven EP performance in greases or gear oils. Best cost-performance replacement for standard industrial lubricants.

Replace with hBN when…

Application requires electrical insulation, food-grade compatibility, temperatures above 350°C, white color, or chemical inertness. Best for food processing, electrical equipment, and high-temperature applications.

Treat rate guidance: PTFE in lubricants is typically used at 1–5 wt%. Equivalent performance with WS₂ is achieved at 0.5–2 wt% (due to higher intrinsic performance). MoS₂ replacement: 1–3 wt%. hBN replacement: 3–8 wt% for friction reduction. Our technical team provides formulation-specific guidance at no charge.
Products

PFAS-Free Solid Lubricant Additives

Solidex W004 — WS₂ Dry Powder (PTFE Replacement)
CAS 12138-09-9 | Zero fluorine | D50 = 0.4 μm
COF: 0.03Load: 300,000+ PSITemp: 650°CPFAS: None

Highest-performance PTFE replacement. Lower COF, higher load capacity, wider temperature range — with zero PFAS content. Direct drop-in for grease and coating reformulation.

View full specifications →
Solidex M006 — MoS₂ Dry Powder (PTFE Replacement)
CAS 1317-33-5 | Zero fluorine | D50 = 0.6 μm
COF: 0.05–0.10Load: 250,000 PSITemp: 350°C (air)PFAS: None

Cost-effective PTFE replacement for industrial greases and EP lubricants. Proven EP and AW performance with full REACH compliance.

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Solidex H002 — hBN Dry Powder (PTFE Alternative)
CAS 10043-11-5 | Zero fluorine | D50 = 0.2 μm
Color: WhiteElectrically insulatingTemp: 900°CFood-grade compatible

White, electrically insulating PTFE alternative for food-grade lubricants, electrical equipment greases, and high-temperature applications where black solid lubricants are unsuitable.

View full specifications →
Technical FAQ

Frequently Asked Questions

Is PTFE considered a PFAS substance?
Yes. PTFE (polytetrafluoroethylene) is a fluoropolymer and falls within the broad definition of PFAS (per- and polyfluoroalkyl substances) under EU REACH and US EPA frameworks. The European Chemicals Agency's universal PFAS restriction proposal includes fluoropolymers. Formulators should evaluate PTFE-containing products for compliance with applicable and upcoming regulations.
What is the best PFAS-free replacement for PTFE in grease?
WS₂ (Solidex W004 or Lubricore W850) is the highest-performance PTFE replacement: lower COF (0.03 vs. 0.04–0.10), dramatically higher load capacity (300,000 PSI vs. 30,000 PSI), and zero PFAS content. For cost-sensitive applications, MoS₂ (Solidex M006) provides excellent EP performance at lower cost. For food-grade or electrical applications requiring a white additive, hBN (Solidex H002) is the appropriate choice.
Do WS₂, MoS₂, and hBN require PFAS disclosures?
No. WS₂ (CAS 12138-09-9), MoS₂ (CAS 1317-33-5), and hBN (CAS 10043-11-5) are inorganic compounds containing no fluorine. They are not classified as PFAS under any current regulatory definition in the EU, US, or other major jurisdictions. No PFAS disclosure or reporting is required for products containing these substances.
Will reformulating from PTFE to WS₂ change my lubricant's performance?
In most cases, performance improves. WS₂ provides lower COF, higher EP load capacity, and better high-temperature performance than PTFE. Treat rate adjustments are typically required (lower wt% for WS₂ vs. PTFE). In some applications, particularly light-duty consumer products where PTFE's smooth texture is valued, the physical product feel may differ. Our technical team provides reformulation support at no charge.
How do I get documentation for PFAS-free compliance?
Powderful Solutions provides SDS, TDS, and CAS-based compliance statements confirming zero PFAS content for all Solidex and Lubricore products. Contact us for customer-specific compliance documentation for regulatory submissions, supplier questionnaires, or product declarations.

Ready to Add This to Your Formulation?

Our technical team works directly with lubricant formulators to optimize particle size, concentration, and carrier system for your application.

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